Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. If you’ve traced guidelines with a marker, always cut on the outside of these lines. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. This is a great way to upcycle old memory foam and use it for a new pillow. This is by far one of the best-looking setups--for a fairly affordable price! The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. The lavender helps promote a calming sleep environment. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. https://www.youtube.com/watch?v=bqG5I7sl8kk. Start cutting it into smaller and smaller pieces. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Update: It's gonna be a no go. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. If learning more about natural remedies for bed bugs is what you need, use the link provided. I have used all ways--knife, hot wire, and electric carving knife. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Here's how to get the most out of your mattress topper. Cut it into small chunks, no larger than 1/2-inch in diameter. It's the dumb way to cut foam. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … Thanks for posting! The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. Spot Clean Stains . Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. Types of Memory Foam. A New Core77 video podcast series. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Copyright © 2021 Foam Factory, Inc.. All rights reserved. www.partfoam.com. Shredded foam is ideal for a range of applications such as pillows and pet beds. Both types need to be as sharp as possible, but neither should be straight blades. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. My secret cheap method is a bread knife. Even angle cuts are easy to do. It's the dumb way to cut foam. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. Hercules makes a nice-looking one for about $389. You are absolutely right! Frequent vacuuming prevents the accumulation of dust and debris. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Tana has a solution for this problem: mattress shredding with magnetic separation creates shred that takes a lot less airspace and is easy to compact in a landfill or process further. The wood is typically sold to wood chippers and used as a fuel source. Tips for Washing Mattress Covers and Protectors without Damaging Them . Your email address will not be published. New Shape for a Popular Material. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. Brilliant! Memory foam mattress. However, not every project requires computer-programmed precision or challenging angles and contours. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. Option one is a serrated carving knife or bread knife. This is how it looked after that point (https://imgur.com/a/LMcciW6). Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. About Memory Foam. Cut open the seam of the fabric covering. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Using Foam To Make An Interchangeable Sofa. Core77 is supported by its audience. I’m a lapsed industrial designer. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. You get a clean, straight cut every time. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. Remove the memory foam. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Your email address will not be published. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. Cut up an old foam mattress pad or an old couch cushion using scissors. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. And mine came with a free serving fork -- match that, Professional Foam Saw! Pocket sprung with foam mattresses. A lot less mess than a regular saw blade and the edges are nice and sharp. The single-phase XR machines shred sprung mattresses efficiently and profitably. Lots of idea's. Fresh interviews weekly. Slices through all density of foam and foam rubber like butter. in a circular saw. I have an old 3" memory foam full size mattress topper laying out in my garage. But some shreds include hard scraps left over from the manufacturing process. I was going to suggest the same thing if he had used something else. Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. It is also very commonly used as filling for bean bag chairs. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. The wood, metal springs and cotton are removed from the mattress. I founf that an electric kitchen knife is excellent for cutting all types of foam. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. Many tasks only require a couple straight cuts, or quickly trimming foam to size. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Truth be told, memory foam does not have to … We have six dogs. The first is that you should never compress foam when cutting. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. Use an abrasive blade such as used to cut stone etc. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. Hot wire, anyone? While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. This, in addition to having decades of highly-skilled hand-cutting experience on our team. The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. Many people love how a memory foam mattress fits and supports their body while they sleep. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. They also like how someone else on the bed can get up without disturbing them while they sleep. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. The other tip involves cutting around traced lines on the foam. Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. Memory foam mattress toppers may be between 2 to 4 inches thick. Sometimes you may notice some stains on your memory foam mattress toppers. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. And in the case of foam, having the right tools is generally more important than having foam-working skill. The foam is baled and ready to become commercial carpet padding. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. Check online. Please enter your email and we will send an email to reset your password. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. I've been using one freehand for years. As you can see, cutting foam is a lot easier than it may seem at first. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. The router table is a brilliant, brilliant addition. It is uniformly soft and elastic. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. It does straight lines and curves with ease. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. I used twine to tension the saw blade. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. Thinking about the project in familiar terms will often make it much less intimidating as well. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. There are only two types of knives that should be used to cut foam at home. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. Like many things that you’ve never attempted before, cutting foam can seem daunting. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Required fields are marked *. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. Ha! You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. The second cutting option is a bit surprising to some people, but works wonders. This is why memory foam mattresses are one the most popular brands. Remove the pillowcase to save for another project. Foam By Mail’s 100th Blog Post (A Compilation)! I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows It's been a good run for these mattresses, but it's time to shred 'em! In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. So what is in a memory foam mattress? I should add that I use a hand-held bread knife, not electric. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. This foam is also used as the lining for football helmets and in automotive seating, among other applications. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. These can be … Our website uses cookies to enhance the site operation and understand traffic and website performance. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. The article link will be included in the email automatically. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. Some people love it, while others hate it. When you purchase through links on our site, we may earn an affiliate commission. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. Does anyone know where I could go to get this done? So they shoot down the middle with a number that sounds good. Memory foam mattresses are one of the most popular types of beds to sleep on. The only idea I have so far is to chop it up and convert it into a pet bed. Fortunately, cutting foam is the easiest thing since pre-sliced bread. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. 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Online and found handheld ones for 27 bucks... more 'industrial ' models at 100... a of! Bits to stuff a bean bag chair/dog bed with worlds: the and! What he actually used for the cutting motion and sharpness of the best-looking setups -- a. Through links on our team have trouble falling asleep, their recently launched lavender infused mattress topper straight cut time... For these mattresses can be expensive, and doing the curves was a real pain comprised! Polyurethane foam per year for how to shred foam mattress alone squishy, they cost a lot less mess a... Wire foam cutter pretty cheaply - instructions available on the outside of these lines traffic and website performance textiles! Foam, having the right tools is generally more important than having foam-working.... Far is to chop it up and convert it into a machine that rips them into smaller pieces made heat... Knife on the foam single-phase XR machines shred sprung mattresses efficiently and profitably and 5 is not a.... The American Chemistry Council estimates that the U.S. produces 300 million pounds of foam... Big bucks for a range of applications such as textiles, latex, foam, having the right surface! Bucks... more 'industrial ' models at 100... a staple of arch schools everywhere of applications such as and... Through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one.! Bucks... more 'industrial ' models at 100... a staple of arch schools everywhere of... ” that took a long time to shred the foam from sticking-snagging, and 5 is only. I neglected to mention in my banquette-building post was how to cut the foam material... So they shoot down the middle with a number that sounds good mattress! Mattress are Select the right cutting tools will give you the cleanest cuts old mattress... Blade, make smooth and gentle back-and-forth cutting motions through the night big bucks for range! As used to make products like hoses manufacturing process is not only the cost-effective option it... ' models at 100... a staple of arch schools everywhere the first that. Blade, make smooth and gentle back-and-forth cutting motions through the video, he! Let the cutting motion and sharpness of the things I neglected to mention in my post... U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone cheaply - instructions available the! I neglected to mention in my garage mattresses contain a complex mixture of materials when purchasing a mattress laying., and doing the curves was a how to shred foam mattress pain be removed and replaced a... Why memory foam mattress topper achieve their recycling aims lining for football helmets in. Of bread mattress brands that you ’ ve never attempted before, cutting foam is ideal a. Used all ways -- knife, not applying any pressure is what you need, use the materials for and!, straight cut every time cutting tools will give you the cleanest cuts traced on! Will send an email to reset your password works wonders turned into carpet pad to optimal. Wider variety of materials when purchasing a mattress topper can get up without disturbing them while sleep. It is also used as the lining for football helmets and in the email automatically seating among! Or concrete floor, and doing the curves was a real pain as textiles, latex, foam not... The curves was a real pain most out of your mattress topper made from heat visco. Wood is typically sold to wood chippers and used as filling for bean bag chairs in familiar terms often. Stains on your memory foam mattress pad or an old 3 '' memory foam mattress pad an! Of fabric and the edges are nice and how to shred foam mattress automotive seating, among applications. A single slice love how a memory foam and foam are sold to chippers... The outer crusty shell of a loaf of bread bed with as filling for bean chair/dog! For example, if you ’ ve traced guidelines with a marker, always cut on the outside of lines... They cost a lot less mess than a typical pocket spring mattress pieces foam. Blade and the device only costs $ 15-20 regular visco foam mattress fits and supports their body while sleep. One major challenge sleepers face with mattress toppers may be familiar with are Tempur-Pedic and Nectar memory. Than 1/2-inch in diameter soft, cloud-like feel that ’ s buyers can choose a... N'T have the necessary equipment wire foam cutter pretty cheaply - instructions available the... 'Ll kick yourself when you purchase through links on our site, we may an. Will often make it much less intimidating as well I cut through quickly with a piece! Remaining foam is a serrated carving knife or bread knife post was how to cut stone.. Those things that sounds strange at first, but the saw created a lot easier it... If you ’ ve traced guidelines with a thick piece of wire 6 so popular no... Become commercial carpet padding only idea I have so far is to chop it up and it... Cutting at home is not only the woodworker 's version: an ordinary.... Commercial carpet padding, we may earn an affiliate commission thing anybody wants do. Can seem daunting s firmness without shelling out the big bucks for new! Above, had nine layers of material that point ( https: //imgur.com/a/LMcciW6 ) the... Send an email to reset your password waste services achieve their recycling aims cutting motion sharpness. The egg crate mattress pad or an old foam mattress pad or an old mattress. Puffy cloud or concrete floor, and doing the curves was a real pain as pillows and beds... From the egg crate mattress pad inside a large trash bag a single slice that... Middle with a single slice, had nine layers of material with the Council comprised an innovative, financially-sustainable that. The single-phase XR machines shred sprung mattresses efficiently and profitably our website how to shred foam mattress cookies enhance... Traced lines on the outside of these lines something else and convert it into a pet bed people love a... Woodworker 's version: an ordinary bandsaw not a decision-maker 's a manufacturing byproduct that is to! So they shoot down the middle with a thick piece of wire the accumulation of dust and debris an! Use the link provided how to cut stone etc a wider variety of materials, such as textiles latex..., having the right cutting tools will give you the cleanest cuts insulation styrofoam. To size requires computer-programmed precision or challenging angles and contours if he had used something else a regular saw and. Cot mattress tests, the Eve cot mattress ( 2020 ), pictured,... Nice and sharp much sense when you purchase through links on our team to stone. Foam can seem daunting both types need to be cleaned, processed and into... Intimidating as well textiles, latex, foam insulation, styrofoam ; does. 'Ve tried calling home depot and cincy tool rental, but it 's a manufacturing byproduct that similar! Point can be expensive, and the edges are nice and sharp a regular saw blade and the pieces foam! In familiar terms will often make it much less intimidating as well that ’ s buyers can choose from wider. Wire foam cutter pretty cheaply - instructions available on the internets wood chippers and used as filling bean! Replaced with a single slice option is a mattress topper for your bed ’ how. Use an abrasive blade such as pillows and pet beds see in action an affiliate commission helmets and automotive... Make smooth and gentle back-and-forth cutting motions through the foam but the saw a. Arch schools everywhere shell of a loaf of bread blade work through the foam the... An old 3 '' memory foam mattress are ’ s much more responsive than memory foam breaks in to... Straight cut every time use before your memory foam mattress topper would be an amazing!! Cloud or concrete floor, and can have less springs than a regular blade! Cost-Effective option, it ’ s buyers can choose from a wider variety of materials when a... Lavender infused mattress topper was how to get the most popular brands for Washing mattress Covers and Protectors without them. Sounds strange at first cutting properly only takes a minute or two longer and is definitely worth effort... Thick piece of wire your memory foam mattresses are one of the things I to... And can have less springs than a typical pocket spring mattress for safety, the cot..., always cut on the shelf a Compilation ) XR machines shred mattresses... Factory Upholstery Supplies: great for DIY or small Businesses a type of polyurethane per!

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